Cutting Capacity Doubles
Fact: To supply the Australiasian market and ensure sustainability of local manufacture we need to be able keep our customers lean.
At Fero, we have always been very aware of where the constraint in our production is. The products we are manufacturing all start with the same process and any holdups in this area can make it difficult for us to achieve our promised delivery times.
Our constraint is also magnified by the fact that frequent tool changes are required and the mix of work going through can have a huge impact. With the growth that we have sustained over the last 3 years we have been close to capacity in this area a number of times and we know that to continue to grow, and especially to achieve our goal of A FIVE DAY LEAD TIME we need to increase capacity in this area.
You may have already guessed that I am talking about our wire cutting process. Anyone who has toured our facility will be aware that we have significant resource and space dedicated to cutting, with four machines chomping away all day.
I am now pleased to announce that we have a 5th machine. All the way from Schleuniger in Switzerland is our new superstar machine. This machine will not only double our cutting capacity, but also greatly reduce the demand on crimping, as it does it all!
The beauty of this machine is that it has very fast tool changes. Being suppliers to the Australasian market means we’re often faced with small run work that requires frequent tool changes. To date it can take up to 20mins per change. The same changes on the new machine can be done in under 1min! The plan is to leave the larger run work on the older machines where there will be less set up time required and do all the short runs on the new machine with its fast turn around.
Added to the increased efficiency there are some very impressive integrated quality processes that will not allow crimping to progress unless preset quality measurements are met, therefore ensuring even higher quality levels and traceablility for our clients.
This is a very exciting development for Fero and will give us the ability to deliver on our goal of a 5 day lead time. With this development, and more that we are implementing this year, we feel that we are able to offer the best service and quality possible.